Projects

Planned and executed the complete manufacturing setup for gas meter diaphragm production.
Developed the production process from raw material preparation through molding, curing, inspection, and packaging.
Designed the plant layout to ensure efficient workflow and material handling.
Selected and specified production machinery, testing equipment, and auxiliary systems.
Established quality assurance and process control procedures to meet product performance requirements.
Managed equipment installation, commissioning, and production start-up activities.
Trained operators and supervisors on manufacturing processes and quality requirements.
Prepared operational documentation, maintenance procedures, and production standards.
Supported the client in achieving stable and reliable production with consistent product quality.

Led the development of a manufacturing solution for automotive rubber gasket production.
Analyzed customer product requirements and translated them into an optimized manufacturing process.
Engineered production cell layouts focused on productivity, quality, and future capacity expansion.
Selected molding, trimming, inspection, and material handling equipment based on automotive industry requirements.
Implemented quality systems and inspection methods to ensure dimensional accuracy and product consistency.
Introduced process optimization strategies to minimize scrap, reduce cycle time, and improve manufacturing efficiency.
Coordinated project execution from concept design through production launch.
Provided technical guidance during trial production runs and process validation activities.
Assisted the client in establishing a robust manufacturing operation capable of supplying demanding automotive applications.

Conducted on-site technical evaluations to assess material abrasion, impact resistance, capacity requirements, and incline angles..
Engineered heavy-duty drive mechanisms, high-torque gearboxes, and structural framing tailored to rubber belt tension requirements.
Manufactured robust steel structures, heavy-duty impact rollers, and return idlers built for high-capacity material handling.
Supplied multi-ply/steel-cord reinforced rubber belting optimized for severe wear, impact, and tensile strength
Built custom PLC-based control panels with Variable Frequency Drives (VFDs) for dynamic speed control and load management.
Installed safety pull cords, rip detectors, belt misalignment switches, and zero-speed sensors to protect the heavy rubber belt.
Erected steel structures and performed precision on-site hot vulcanized splicing for a seamless, heavy-duty belt joint.
Conducted thorough no-load alignment runs followed by full-load operational tests to verify tracking, torque, and throughput.
Provided comprehensive operational manuals and trained on-site staff on rubber belt tracking, maintenance, and safety protocol.